Reclamation Electrodes

ESAB 600B

Self-buffering abrasion resistant deposit ESAB 600B is a basic coated electrode meant for depositing hard surface having high resistance to wear caused by scouring action or rolling friction. It is insensitive to cracking tendency so the deposit does not require any additional buffering. The weld metal consists of uniformly distributed hard carbides in a martensitic matrix which make this electrode ideally suited for hardfacing parts, subjected to severe service conditions involving a combination of abrasion, moderate impact, and friction. Transverse relief cracks are welcome in the weld metal. ALLOY BA

Duromangan

Work hardening for extreme impact and abrasion A basic coated electrode depositing an austenitic manganese steel weld metal. The deposit is highly resistant to heavy impact and abrasion. The deposit is work hardenable. The electrode is recommended for surfacing of worn-out austenitic manganese steel parts

Duroid 350

Machinable buffer for impact and moderate
abrasion A smooth running rutile coated hardfacing electrode depositing a tough air hardening type weld metal for resisting moderate abrasion and impact. The deposit is machinable with suitable carbide tipped tools.

Duroid 650

Abrasion resistant hardfacing
This rutile-coated electrode gives an air-hardening type weld deposit, which is resistant to severe abrasion and moderate impact between metal to mineral wearing stresses. It provides moderate resistance to corrosion and scaling.

Duroid 650B

No-problem abrasion resistance even for thicker plates
A high alloyed basic hardfacing electrode depositing a non machinable air-hardening weld metal. The weld deposit is resistant to severe abrasion and moderate impact between metal to mineral wearing stresses. It also resists scaling upto temperatures around 300°C and also moderate corrosion.

Apart from applications on mild and medium carbon steels Duroid 650B, being basic coated, can also be used over high carbon and alloy steel base metals and on jobs of thicker cross-section. Requirement of preheat can be lowered or avoided altogether to obtain weld deposit free from cracks, porosity and slag inclusions when normal welding practice for basic coated electrode is followed.

Ferroloid 1

Excellent colour match with all cast irons

Ferroloid 1 is a monel-cored electrode depositing a weldmetal, which bonds easily and matches in colour with cast iron. Weld deposit is soft, ductile and machinable. It is very effective for defect correction in foundries. It is excellent for joining cast iron to steel.

Ferroloid 4

Nickel based ductile electrode for cast iron
A Nickel-cored electrode depositing an almost pure nickel weld metal suitable for joining and repairing gray cast irons as well as for joining cast iron to steel, giving an easily machinable deposit.

802 KG

Economical strength welding of cast iron
A nickel-iron alloy, low heat input electrode designed to weld all weldable cast irons. Weld metal is fully machinable with good strength that helps in the rectifi cation of defects in heavy casting and for welding of cast iron to mild steel. Suitable for nodular cast iron repairs.

ESAB 36H (SPL)

ESAB 36H (SPL) is a basic coated low hydrogen iron powder electrode for low temperature applications. It is an all positional electrode for welding medium tensile and fi ne grained carbon steels.

Durochrome

ESAB welding and brazing fl uxes are well known and are designed to obtain consistent and sound joints between steel, copper, brass, bronze and aluminium. Some of the common applications are found in manufacturing and repair of automobiles, refrigeration and air conditioning, tool manufacturing and other industries.

TERROWELD DS1

Crack free joining and buffering of manganese steel
Terroweld DS1 provides a manganese alloyed chrome - nickel steel deposit having high resistance to hot cracking with low heat input. It is ideally suited for joining manganese steel to carbon steel and for buffer layer deposition on manganese steel. Being able to withstand heavy impact, corrosion and moderate abrasion, this electrode can be used for build-up layers on high strength high alloy steel.

TERROWELD DS2

Crack free joining and buffering of manganese steel
Terroweld DS1 provides a manganese alloyed chrome - nickel steel deposit having high resistance to hot cracking with low heat input. It is ideally suited for joining manganese steel to carbon steel and for buffer layer deposition on manganese steel. Being able to withstand heavy impact, corrosion and moderate abrasion, this electrode can be used for build-up layers on high strength high alloy steel.

TERROWELD DS3

Strength joining for dissimilar and unknown steels Terroweld DS3 deposits a high ferrite stainless steel deposit suitable for joining, building up and buffering applications. The specially designed microstructure of the weld deposit ensures superior resistance to crack, corrosion and oxidation. The electrode is suitable for joining dissimilar, unknown and diffi cult to weld steels. It is suitable for welding thick sections with deep groove in all positions. Weld deposit is of excellent quality ensuring fail-safe performance.

TERROWELD DS4

Welding stainless steels to any other steel and overlays
Terroweld DS4 is a smooth running rapid fl owing electrode giving a deposit that is strong and ductile for very good resistance to impact. The weld metal is also suitable for stainless overlays, ‘butter layers’ as they are known, on carbon steels prior to joining with other stainless steels. It is also used for joining stainless steels to any other steel.

ESAB CSA

Cost effective means to crack resistant welding
The most crack-resistant electrode for welding steels of limited weldability, Esab CSA gives a tough weld metal that is designed to give superior crack resistance than what is available with normal 18-8-6 varieties. The electrode has high current tolerance and maximum deposition rate.

ASTRÄ ZF

Super resistance to sulphuric acid corrosion
Asträ ZF is a high performance electrode with excellent corrosion resistance to acids than the standard AISI 316L or 317L types where the alloy content is lower. A rutile based electrode, Asträ ZF is characterized by smooth running and a selfpeeling slag. ALLOY BASE: Fe, Cr, Ni, Cu, Mo

Terroweld DLH

Vacuum packed electrode for constrained sections
This low alloy high strength weld metal is recommended for building up and joining heavy sections of low, medium carbon and low alloy steels in critical components. The weld deposit is ductile and crack resistant. This process along with the special fl ux enables the electrode to be used directly in critical fi eld condition without welding precautions as electrode redrying, preheating the workpiece, etc. The electrode needs no baking upto 8 hours after opening the VacPac.

Terroweld DBL

Super ductile joining and buffering
Terroweld DBL deposits a high strength low alloy weld metal recommended for building up and joining of low, medium carbon and low alloy steels. It is also suitable for giving buffer layers on medium and high carbon steels prior to hard surfacing.

The weld deposit is extremely ductile and crack resistant. Produces excellent result in highly constrained heavy machinery joining.

Low heat formulation suitable for joining thin section without risk of burn-through.

CN 1G

Excellent high temperature and corrosion resistance
Esab CN1 G is an electrode designed to deposit weld with excellent resistance to corrosion and oxidation. It provides superior strength at temperatures above 650°C.

CN 182

High temperature resistance ultimate bonding
Esab CN182 virtually bonds with everything like ferrous metals, stainless steels, nickel steels, chromium steels, cobalt-based alloys, carbides. It is perfectly suitable for re-buffering hardfaced layer and welding dissimilar alloys. It can be used for welding 5% and 9% nickel steels, Inconel, Incoloy, etc.

The weld metal is tough and ductile and can withstand severe thermal fl uctuations.

BRONZOID 1

Excellent welding of copper alloys
Bronzoid 1 is an electrode that provides an alloy suitable for welding brass, bronze, deoxidized copper, cast iron, steels and dissimilar metals.

It has easy slag detachability and produces homogeneous and sound weld metal free from porosity and cracks. Excellent colour match on bronze.

OK 21.03

Single electrode for gauging,percision cutting and chamfering
OK 21.03 has a specially developed coating which produces a strong gas jet that blows away the molten material so that the electrode is absolutely suitable for gouging, cutting, chamfering, piercing, drilling holes. It can be used in all positions except in vertical up. Grooves are even and smooth and subsequent welding can follow without further preparation since the volume of slag is almost nil.

With this electrode, the cutting and gouging activity can be taken up without the necessity of any gas or special electrode holder..

Terrocut

Precision cutting electrode
Specially designed electrode producing a highly forceful and concentrated arc, which can be effi ciently used for cutting and piercing holes in carbon steels, cast irons and manganese steels.

Terrocut does not heat up the material excessively due to ionizing additives in coating design. This results in lower heat affected zone.

OK TIGROD 13.09

OK TIGROD 13.09 is copper coated 0.5Mo alloyed solid for the GTAW of creep-resistant steels of the same type, such as pipes in pressure vessels and boilers with a working temperature of up to about 500°C. The rod can also be used for high strength low alloy steels.

OK TIGROD 13.16

OK TIGROD 13.16 is a copper coated chromiummolybdenum alloyed (1.3Cr-0.5Mo), solid rod for GTAW of creep resistant steels like SA387 Grade 11, A335 Grade P11 or similar materials. OK TIGROD 13.16 is a high purity wire with a guaranteed Bruscato factor.

OK TIGROD 16.10

OK TIGROD 16.10 is a corrosion resistant, chromiumnickel alloyed solid rod for welding austenitic chromiumnickel alloys of 18Cr-8Ni type. OK TIGROD 16.10 has good general corrosion resistance. The alloy has a low carbon content which makes it particularly suitable to the applications, where there is a risk of intergranular corrosion. The alloy is widely used in the chemical and food-processing industries, as well as for pipes, tubes and boilers.

OK TIGROD 16.11

OK TIGROD 16.11 is a corrosion-resistant, chromiumnickel alloyed solid rod for welding stabilized austenitic chromium-nickel alloys of 18Cr-8Ni type. OK TIGROD 16.11 has good general corrosion resistance. The alloy is stabilized with niobium to improve resistance to the intergranular corrosion of the weld metal. Due to the niobium content, this alloy is recommended for use at higher temperatures

OK TIGROD 16.13

OK TIGROD 16.13 is a corrosion-resistant, chromiumnickel alloyed solid rod for welding heat-resistant austenitic stainless steels of 25Cr-20Ni type. OK TIGROD 16.13 has good general oxidation resistance, especially at high temperatures, due to its high Cr content. Common applications include industrial furnaces, boiler parts and heat exchangers.

OK TIGROD 16.30

OK TIGROD 16.30 is a corrosion resistant, chromiumnickel-molybdenum alloyed solid rod for welding austenitic stainless alloys of the 18Cr-8Ni and 18Cr12Ni-2.5Mo types. The alloy has very good resistance to corrosion in acid and chlorinated environments. The alloy has a low carbon content which makes it particularly suitable to the applications, where there is a risk of intergranular corrosion. The alloy is widely used in the chemical and food-processing industries, as well as in shipbuilding and various types of architectural structures.

OK TIGROD 16.53

OK TIGROD 16.53 is a corrosion resistant, chromiumnickel alloyed solid rod for joining stainless steels to non-alloy or low-alloy steels and for welding austenitic stainless alloys of the 24Cr-13Ni types. The alloy is also used for welding buffer layers on C-Mn steels.

OK TIGROD 16.54

OK TIGROD 16.53 is a corrosion resistant, chromiumnickel alloyed solid rod for joining stainless steels to non-alloy or low-alloy steels and for welding austenitic stainless alloys of the 24Cr-13Ni types. The alloy is also used for welding buffer layers on C-Mn steels.

OK TIGROD 1100

OK TIGROD 16.54 is a corrosion resistant, chromiumnickel-molybdenum alloyed solid rod for welding dissimilar steels, such as 316L to unalloyed and lowalloyed steels and for overlay welding of unalloyed and low-alloyed steels when Mo is essential.

OK TIGROD 5356

OK TIGROD 16.54 is a corrosion resistant, chromiumnickel-molybdenum alloyed solid rod for welding dissimilar steels, such as 316L to unalloyed and lowalloyed steels and for overlay welding of unalloyed and low-alloyed steels when Mo is essential.

OK TIGROD 5556A

OK TIGROD 5556A is a solid rod suitable for welding of aluminium alloys (approx. up to 5% Mg) that are not age hardenable and alloys where a high tensile strength is required. The corrosion resistance in a marine atmosphere is very good.

OK TIGROD 19.30

OK TIGROD 5556A is a solid rod suitable for welding of aluminium alloys (approx. up to 5% Mg) that are not age hardenable and alloys where a high tensile strength is required. The corrosion resistance in a marine atmosphere is very good.

OK TIGROD 19.40

OK TIGROD 5556A is a solid rod suitable for welding of aluminium alloys (approx. up to 5% Mg) that are not age hardenable and alloys where a high tensile strength is required. The corrosion resistance in a marine atmosphere is very good.

ESAB MW1 is a copper coated, Mn-Si alloyed solid wire for GMAW of non alloyed steels, used in general construc-tion, automotives, ship building and pressure vessel fabrication. The wire has a carefully controlled wire chemistry and a unique surface technology providing superior weld metal quality at high wire feed speeds and at high welding currents.


OK AUTROD 13.14

OK AUTROD 13.14 is a copper coated low alloyed wire for GMAW of HSLA steels. It is used for fabrication of tractor cylinder, automobile components and wagons. The wire is designed to produce excellent beads of radiographic quality in all positions. One of the signifi cant applications of OK AUTROD 13.14 is of welding ‘CONCOR’ wagons of the Indian Railways